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Robotics · Sumo Competition

Sumo Robot

Fusion 360AutoCADRoboticsSensor FeedbackCAD

Brief

Find the opponent, and shove it out of the ring.

A sumo robot has one job: detect the other robot and push it out of the ring without driving itself out. That makes it a tight little mechatronics problem — a low, sturdy chassis, enough traction to push, and sensors to know where the opponent is. This is the design and build of that robot.

The Design

A ~200 mm box chassis, modelled panel by panel.

The robot was modelled in Fusion 360 and detailed as flat panels in AutoCAD — a ground plate, roof, and four walls that assemble into a ~200 × 200 mm box (the mini-sumo size class) with ~60 mm sides. The front face carries a rounded sensor aperture so the infrared sensors can see straight ahead, and the base is cut to seat the drive and walls. Drawing each panel to dimension means the body could be cut and assembled to a consistent spec.

Isometric CAD wireframe of the assembled sumo robot: an open box chassis with a curved leading face, an oval sensor aperture on the front for the infrared sensors, and internal mounting brackets.
Assembled CAD model (Fusion 360 / AutoCAD) — the box chassis with its curved leading face and the oval sensor aperture for the forward IR sensors.

Sensing

Infrared eyes on the opponent.

Forward-facing infrared proximity sensors let the robot detect an opponent in front of it and drive toward it — a simple closed-loop behaviour (sense → steer → push) rather than blind, pre-programmed motion. It’s the same sensor-feedback thinking that runs through the rest of my work, shrunk down to a 20 cm box.

The Build

From panels to a robot that actually pushes.

The design was built into real hardware: an aluminium base plate, the forward IR sensors, a low wheeled drive, and the panel body — shown here mid-build with a temporary cover. Rough edges and all, it’s a working robot rather than a render: the point of a sumo bot is that it has to survive contact and keep pushing.

The built sumo robot: an aluminium base plate carrying two yellow cylindrical infrared proximity sensors at the front and wiring, with a low box body and a temporary cardboard top cover.
The built robot — an aluminium base with the forward IR proximity sensors and drive, under a low box body (the top here is a temporary working cover).

Value

A complete small robot, design through build.

Mechanical CAD, sensor selection, and a physical build that had to work under contact — a compact end-to-end robotics project that ties mechanical design to sensor-driven behaviour.